Technical Capabilities
From surgical-grade alloys to heavy industrial components, our combined casting-to-machined assembly workflow offers precision designed for the most demanding sectors of the world.
Technical Specifications
Precision casting dimensional deviations certified to global VDG P690 and Indian Standard IS 11166 limits.
The German standard VDG P690 defines dimensional tolerances for precision steel castings. D1, D2, and D3 classes represent the precision levels based on nominal dimensions.
| Nominal Dimension Range (mm) | D1 Tolerance (mm) | D2 Tolerance (mm) | D3 Tolerance (mm) |
|---|---|---|---|
| Up to 6 | ±0.15 | ±0.12 | ±0.10 |
| Over 6 up to 10 | ±0.18 | ±0.14 | ±0.11 |
| Over 10 up to 18 | ±0.22 | ±0.17 | ±0.14 |
| Over 18 up to 30 | ±0.26 | ±0.20 | ±0.17 |
| Over 30 up to 50 | ±0.40 | ±0.31 | ±0.25 |
| Over 50 up to 80 | ±0.45 | ±0.37 | ±0.30 |
| Over 80 up to 120 | ±0.55 | ±0.44 | ±0.35 |
| Over 120 up to 180 | ±0.80 | ±0.65 | ±0.50 |
| Over 180 up to 250 | ±1.20 | ±0.95 | ±0.75 |
| Over 250 up to 315 | ±1.30 | ±1.10 | ±0.80 |
| Over 315 up to 400 | ±1.80 | ±1.40 | - |
Manufacturing Facility
Modern technological infrastructure enables high-volume, high-precision industrial output.
Wax Shop
- Automatic Injection Press
- Temperature-controlled wax holding tanks.
- Dedicated assembly stations
Shell Room
- Environment controlled shell room with 100 Tonnes capacity.
- Slurry tanks for dipping.
Dewaxing
- Automatic Autoclaves with 100 tonnes capacity
Melting
- Induction Furnace
- Shell Baking Furnace
Heat Treatment
- Heat Treatment Furnace with capacity of 60 Tonnes per month.
Machine Shop
- High quality machines able to machine products within 50 Microns tolerances.
- VMC with 4th axis capability
- CNC Turning machines
Quality Labs
- State of the Art quality lab with CMM to ensure precise dimensional verification and assured quality.
Material Specifications
Standard grades and mechanical properties for investment casting.
| Material | Classification | Grades (For Example not limited to) |
|---|---|---|
| Stainless Steel | Austenitic | 304, 304L, 316, 316L, 321, 347 |
| Ferritic | 409, 430, 439, 444 | |
| Martensitic | 410, 420, 431, 440A, 440B, 440C | |
| Duplex / Super Duplex | 2205, 2507 | |
| Carbon Steel | Low Carbon Steel | WCA, WCB, WCC, AISI 1008–1020 |
| Medium Carbon Steel | AISI 1030, 1035, 1040, 1045, 1050 | |
| High Carbon Steel | AISI 1060, 1070, 1080, 1095 | |
| Alloy Steel | Low Alloy Steel | 4130, 4140, 4145, 4340, 8620 |
| Wear Resistant Alloy Steel | Manganese Steel, Ni-Hard | |
| Heat & Creep Resistant Alloy Steel | WC1, WC5, WC6, WC9, C5, C12A |
Comprehensive Quality System Overview
Step 01
Incoming material Inspection
Ensures only approved compliant raw materials enter the manufacturing process.
Step 02
FAI(First Article Inspection)
Verifies the first production sample meets all customer drawings, specifications, and quality requirements before full-scale production.
Step 03
In Process Inspection
Continuously monitors critical process parameters and product quality to ensure consistent production and on-time delivery without defects.
Step 04
Final Inspection
Comprehensive dimensional and visual verification to ensure only fully compliant products are dispatched to customers.
Engineering Synergy.
Our expert engineering team works as an extension of your design department, optimising part geometry for the investment casting process to minimise weight and cost while improving structural integrity.
File Formats
- .STEP
- .IGES
- .SOLIDWORKS
Simulations
- MAGMASOFT
- ANSYS
Process Building
Our team of expertise with more than 25 years of experience in Investment Casting builds the process from Procurement to dispatch.
Tool Design
In-house mold design and manufacturing for faster turnaround and tighter quality control.
Prototype Stage
Fasttracked prototype tool wax patterns for functional testing prior to mass production.
Inspection and Feedback
Modification of process for bulk production with decisions after comprehensive data analysis of prototype samples.
Are You Ready for an Engineering Future?
Our team of technical professionals are ready to assist you with your next intricate project. Check the detailed quote within 24 hours.