Investment Casting for Automotive Industry
We cast high-performance alloys into crucial components with surgical precision, empowering Tier 1 suppliers and OEMs to offer next-gen vehicles with reliability and strength.
Precision Components
The precision-casting automotive components are manufactured to domestic and global standards.
Gear Shifter Fork
Mechanical part in transmissions used to engage and disengage gears quickly with precise alignment.
Gear Shifting Finger
A vital component that casts as an actuator to engage gears.
Diffuser (Exhaust Gas RecGR)
Emissions control valve that redirects a small portion of exhaust gases back into the intake manifold, reducing the form...
EV Cell Bracket
Structural components to hold, position and secure individual battery cells.
Rocker Arm
It is a lever in an engine's valve train which transfers motion from the camshaft or pushrod to the intake and exhaust v...
Technical Specifications Framework
| PARAMETER | VALUE |
|---|---|
| Casting | |
| Weight Range | 0.02 Kg (20Grams) to 30 Kg |
| Dimensional Tolerances (Castings) | IS11166/VDG P690 |
| Surface Finish (Casting) | Ra 1.6 to Ra 3.2 |
| Maximum Size Envelope | 400mm x 400mm x 400mm |
| Machining | |
| Dimensional Tolerances (Machining) | ISO 2768 (f) |
| Surface Finish (Machining) | 1.6 to 3.2 Ra |
| Maximum Size Envelope | 400mm x 400mm x 400mm |
Special Process Steps for Automotive
The automotive-specific workflow includes 4 detailed steps to ensure accurate delivery across large-scale production runs.
Advanced Product Quality Planning
We apply APQP to ensure customer satisfaction through proactive strategy, from planning to rigorous assessment and corrective action for precision outcomes.
Production Part Approval Process
Our PPAP shows continuous manufacturing excellence, validating every precision casting automotive component to fulfil engineering needs for all customers.
Failure Mode and Effect Analysis
We use FMEA to discover and resolve potential issues before they take place, ensuring reliability and dimensional accuracy.
Measurement Systems Analysis
With MSA, we quantify, validate and improve the measurement processes, ensuring the precision and repeatability to define high-performance alloy castings.
Material Database
| Material | Classification | Grades (For Example not limited to) |
|---|---|---|
| Stainless Steel | Austenitic | 304, 304L, 316, 316L, 321, 347 |
| Ferritic | 409, 430, 439, 444 | |
| Martensitic | 410, 420, 431, 440A, 440B, 440C | |
| Duplex / Super Duplex | 2205, 2507 | |
| Carbon Steel | Low Carbon Steel | WCA, WCB, WCC, AISI 1008–1020 |
| Medium Carbon Steel | AISI 1030, 1035, 1040, 1045, 1050 | |
| High Carbon Steel | AISI 1060, 1070, 1080, 1095 | |
| Alloy Steel | Low Alloy Steel | 4130, 4140, 4145, 4340, 8620 |
| Wear Resistant Alloy Steel | Manganese Steel, Ni-Hard | |
| Heat & Creep Resistant Alloy Steel | WC1, WC5, WC6, WC9, C5, C12A |
Quality Assurance
Inspection and certification protocols applied to every Automotive order — beyond our baseline IATF / ISO / PED quality systems.
IATF 16949:2016 Certified
Full compliance with the global automotive quality management system standard.
Spectral & X-Ray Testing
Non-destructive testing protocols ensuring internal structural integrity of every casting.
Metrology Laboratory
CMM inspections and laser scanning for micron-level dimensional verification.
Are You Ready for an Engineering Future?
Our team of technical professionals are ready to assist you with your next intricate project. Check the detailed quote within 24 hours.